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Linde invests in world’s largest natural gas based gasification complex

http://www.pennenergy.com/articles/pennenergy/2013/05/linde-invests-in-worlds-largest-natural-gas-based-gasification-c.html

Linde invests in world’s largest natural gas based gasification complex

June 3, 2013

By PennEnergy Editorial Staff

Source: The Linde Group

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Linde will invest more than $200 million in a new gasification train and supporting equipment and facilities in La Porte, Texas.

The technology company The Linde Group will invest more than USD 200 million to build a large, state-of-the-art air separation unit (ASU), a new gasification train and supporting equipment and facilities in La Porte, Texas. The new plants are scheduled to come on-stream in the course of 2015.

Linde is the leading syngas supplier in this region,’ said Tom Blades, Member of the Executive Board of Linde AG and responsible for the company’s business in the Americas. ‘This expansion project will allow us to support our customers at the La Porte petrochemical hub even more effectively. This is important in view of the shale gas which is providing huge growth momentum in this sector.’

The ASU will be the largest operated by Linde in the U.S. and the addition of a new gasification plant will create the world’s largest natural gas based partial oxidation complex for the production of syngas products for petrochemicals. With the new plants, Linde will have a fully integrated presence in the Houston area that covers air gases and synthesis gas products production and supply to its customers.

The air gases (oxygen and nitrogen) produced by the new ASU will supply the gasification assets at the La Porte site. The new gasifier will convert natural gas into syngas and constituent products such as carbon monoxide, hydrogen and carbon dioxide which are used to produce methanol, downstream chemicals and cleaner transportation fuels. In this way Linde will supply syngas products including pipeline delivery to a key customer. Linde also owns and operates three additional large, partial oxidation facilities that manufacture syngas products using Linde’s world-leading syngas processing technologies and know-how.

The Linde Group is a world-leading gases and engineering company with around 62,000 employees in more than 100 countries worldwide. In the 2012 financial year, Linde generated revenue of EUR 15.280 bn. The strategy of the Group is geared towards long-term profitable growth and focuses on the expansion of its international business with forward-looking products and services. Linde acts responsibly towards its shareholders, business partners, employees, society and the environment – in every one of its business areas, regions and locations across the globe. The company is committed to technologies and products that unite the goals of customer value and sustainable development.

For more information, see The Linde Group online at www.linde.com.

Scottish Council Loses Appeal Against Waste to Energy Pyrolysis Plant

http://www.waste-management-world.com/articles/2013/06/scottish-council-loses-appeal-against-waste-to-energy-pyrolysis-plant.html

Scottish Council Loses Appeal Against Waste to Energy Pyrolysis Plant

21 June 2013

By Ben Messenger
Managing Editor

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Sponsored by

Shore Energy Scottish Council Loses Appeal Against Waste to Energy Pyrolysis PlantAn appeal against a controversial waste to energy and recycling facility featuring pyrolysis technology in North Lanarkshire, Scotland, has failed and the project will now go ahead.

According to the developer, Shore Energy, the facility will handle some 160,000 tonnes of waste per year and be located on a former landfill site in Carnbroe.

Back in 2010 the recommendation of the North Lanarkshire Council Planning Officers was that the planning application should be approved. However, the council ultimately refused permission

The developer then appealed the decision to Scottish Ministers who granted permission in May 2011.

The council then mounted a legal challenge against the decision by the Reporters acting for the Scottish Ministers to grant planning permission, which was heard in January 2012. In September that year the challenge was rejected by the Court of Session.

A subsequent appeal to that decision has now also been rejected.

“We were extremely surprised (last November) when we heard that NLC were taking our successful Judicial review for a further run in court,” commented Shore Energy’s managing director, Simon Howie.

“Change is often resisted but I’m convinced we will be able to take the doubters around this plant in two years’ time and allay any fears by showing them a modern, high-tech business with extremely high standards of environmental compliance,” he added.

Howie added that the company will now setup a public liaison group to help secure public buy-in for the project.

Decision

According to a BBC report, the judges at the Court of Session heard arguments based on European directives and the Scottish government’s Zero Waste Policy – a commitment to ensure that by 2025 only 5% of refuse would go to landfill.

In the judges’ written ruling, Lady Smith said: “This court can only be concerned with the legality of the reporters’ decision, not with the merits of the decision to grant planning permission.”

According to the ruling, “the council had not demonstrated that the reporters’ decision lacked the requisite validity”.

A spokesman for North Lanarkshire Council is reported to have said: “We are very disappointed at the outcome of the appeal. However, the action raised by the council had the full support of elected members across the political spectrum and reflected the wishes of our residents.”

Shore energy said that the project would create a £50 million investment to the local area as well as create 50 permanent jobs.

Read More

13 MW RDF Pyrolysis & Gasification Plant Starts Up in Avonmouth
New Earth Solutions, has begun producing electricity from Refuse Derived Fuel at its pyrolysis and gasification Advanced Conversion Technology plant in Avonmouth.

POLL: Is waste Gasification Coming of Age?
With an increasing number of projects globally, are waste gasification technologies coming of age?

Westinghouse Plasma Gasification is the Next Generation of Energy from Waste Technology

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World’s largest plasma gasifier to open mid 2014

Download PDF : Tees-Valley_Renewable_Energy_Facility

BOODARIE WASTE-TO-ENERGY AND MATERIALS RECOVERY FACILITY, PORT HEDLAND

Download PDF : NewenergyStatement No. 935

21st European Biomass Conference

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Bestrong International, Hong Kong •

Office Address:

6/F Kwan Chart Tower 6 Tonnochy Road Wan Chai, Hong Kong

Contact Person:

Mr Kalvin Ka-Chun Tse

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Technical Development Consultant

Fax:

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WSP Waste to Energy Technical Report

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Download PDF : WSP Waste to Energy Technical Report Stage One

BIOwaste Blog: Plasma Gasification and Incineration Compared

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Plasma Gasification and Incineration Compared

http://photos1.blogger.com/blogger/2018/1282/200/PlascoLogo.gifOne of the common objections to the use of gasification to effect waste-to-energy conversions is the irrational claim that “gasification is just another name for incineration.” This is an old, false distortion of fact relating to controversy surrounding the use of waste-to-energy incinerators and the “Keep America Beautiful” program of the 1980’s. As related by Ratical.Org:

In 1980 DOE projected that by 1987 there would be 160,000 tons-per-day of incineration capacity in the U.S. and double this by 1992. But in reality in 1988 incineration capacity was only 50,000 tons per day, and it was expanding at a snail’s pace. In 1985 there were 42 new incinerators ordered, but by 1987 it was down to 25 and by 1989 new orders has dropped to 10. In 1987, for the first time in recent memory, more capacity was canceled (35,656 tons per day) than was ordered (20,585 tons per day). The incineration industry had hit a wall.

That wall was made up of local grass-roots citizens concerned about many aspects of solid waste incineration: dollar cost, hazardous air pollution, toxic ash, destruction of material resources, waste of energy, the political corruption that accompanies multi-billion-dollar public works projects, and the gobbling up of small, local waste haulers by the incineration giants.

Gasification is NOT incineration as the side-by-side comparison of plasma gasification and incineration below demonstrates (as published on the website of the Plasco Energy Group). While this company is focused on the production of syngas, other companies (BRI Energy, Fuel Frontiers, and others) are focused on the fermentation of cooled syngas into biofuels (like ethanol).

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In plasma gasification the waste input is pyrolysed by the high temperature into its constituent elements: H2, O2, C, N2 etc. The converter conditions are controlled so that prior to exit, the elements reform into the desired syngas that is rich in CO and H2. The materials that cannot be converted into syngas, such as metal, glass, rock and concrete are vitrified to produce an inert slag. The slag is 1/250th of the volume of the processed solid waste.

In incineration, excess O2 is added to the input waste so that at low temperature it burns. The result is heat and an exhaust of CO2, H2O and other products of combustion or partial combustion. As much as 30% of the processed solid waste remains as ash. This ash is a solid waste and could be categorized as hazardous solid waste

The tangled tale of Jindal’s waste-to-energy project

Few issues in Delhi whip people into as much of a frenzy as Jindal’s Okhla-based waste-to-energy plant. Residents of Sukhdev Vihar in Okhla have been enraged that the plant has been situated a mere 200 metres away from the colony. Layers of ash and soot that blanketed the neighbourhood in December last year only served to turn up the temperature in what has become a bitter dispute. Residents are concerned that the emissions and ash from the plant could severely impair their health and that of future generations. “This is a life and death struggle against a toxic plant,” says journalist Ranjit Devraj who is a resident of Sukhdev Vihar. Jindal Ecopolis did not respond to repeated emails and phone calls sent to them over the span of a week.

A life-and-death issue?
Are these concerns legitimate or a trifle overblown? According to a representative of GIZ, the development arm of the German government, such plants are strewn all over Europe – a continent that is paranoid about public health risks. In German cities, for instance, they sit squarely in the middle of neighbourhoods.

What makes this possible, however, is the fact that incinerator technology has come a long way in just a few decades, say experts. Around 1990, they were likely to cause incidences of liver failure and a wide range of cancer, thanks to the dioxins and furans – poisons released when burning plastic – along with whatever heavy metals (mercury and lead) that are invariably present in mixed waste. These have since been reduced a thousandfold, thanks to new technology. Dioxins and furans are super-heated in order to break their chemical bonds, thus de-fanging them, and the steam that is generated runs turbines for electricity. Finally, heavy metals are scrubbed out and absorbed by filters and carbon powder. The fly ash from this process is further treated to render it harmless.

“However, in Germany we learnt our lessons the hard way over thirty or forty years and thousands of demonstrations that forced the technology to improve,” says the GIZ representative. So, the big question is, does the Okhla plant have the kind of technology that neutralises poisons emitted from burning waste? The answer to this question is a tangled skein of arguments and counter-arguments made to vindicate or condemn the Okhla plant’s specifications by those involved in this fracas. However, a few things stand out. One, there is, to date, no regulatory body that exists in India that in most other countries would normally be set up to police this relatively new industry – and especially so before the building of a plant. There is also no process to undertake a thorough technology evaluation or comparative technology review.

“This is not an ideological issue. These can be potentially very toxic technology,” says Ravi Agarwal, a hazardous waste expert at Toxics Link.

Contesting tech claims
Critics of the plant say that the original proposal for it – when it was owned by IL&FS, which subsequently sold the enterprise to Jindal Ecopolis – was for a technology called refuse derived fuel (RDF), where waste is compressed into dense pellets, boosting its calorific value, thus helping it burn better. Indian waste, being low on the calorific scale, needs something like this, say waste experts.

When Jindal took over the plant there was a change in specifications – which, critics say, required a new clearance from the Ministry of Environment and Forests that Jindal allegedly didn’t get.

Instead of RDF, the plant was now using boiler technology, sourced from a Chinese company, that would first dry the waste and then burn it, which the company claimed was equivalent to RDF.

Critics claim that not only is the technology cheap, the efficacy of these kinds of boilers is not known in Indian conditions. While Jindal Ecopolis didn’t respond to queries on plant costs, this much could be ascertained: A state-of-the-art, plasma-sealed plant in Europe or the US costs around $500 million to build, while the bill for the Okhla plant was somewhere in the neighbourhood of $30 million, according to the initial IL&FS project documents obtained by Business Standard.

Some things, however, turned out to be unequivocal. The Central Pollution Control Board (CPCB ) had put together a ‘Technical Evaluation’ of the project in 2011 which comprised of representatives from Jindal Ecopolis, IIT Delhi and GIZ amongst others.

According to a copy of the report obtained by Business Standard, Dieter Mutz and Raghu Babu from GIZ said that “more transparency is required in addressing environmental and health issues…expected emissions of dioxins and furans too are not quantified.” Neither was the ash tested for toxicity.

Furthermore, the committee members as a whole felt that the promoters had exhibited “failure to address technical issues”, but would be given one more chance to sort things out. Another meeting was held but the results were inconclusive.

Things came to a head when the case, after going through 22 hearings in Delhi’s High Court, was punted to the National Green Tribunal (NGT). Recently, an expert panel was appointed by NGT to oversee investigations into pollution caused by the plant.

The panel was made up of 6 members which included J S Kamyotra, head of CPCB, Sandeep Mishra, head of Delhi Pollution Control Committee (DPCC) and U C Bahri, a technical expert representing Sukhdev Vihar, amongst others. In March-end, the team made a surprise inspection visit to the plant in and conducted a battery of tests.

This is what they came up with: The level of dioxins and furans in Boiler Stack 1, against a permissible limit of 0.1 (in ng TEQ/NM^3) was a staggering 12.413. In Boiler Stack 2, that level was also way above the 0.1 level at 2.758.

“These are some of the most poisonous substances known to man,” says scientist Bahri who was a member of the expert panel.

“They leach into the soil, water and poison the entire ecosystem. In the US or Europe, the plant would be condemned and shut down immediately,” he adds.

While it is unclear as to what the Tribunal will ultimately decide regarding the future of the Okhla plant, the dioxin levels from those tests have suddenly cast a long shadow over other waste-to-energy projects in India.

After all, two more plants are springing up in the Delhi vicinity – in Ghazipur, and along the Narela-Bawana road. The Rs 1.5-crore-a-megawatt subsidy that the Ministry of New and Renewable Energy coughs up for these plants will ensure that there will be more proposals for them, especially if you factor in the lure of carbon credits.

However, the undeniable fact is that India’s sky rocketing land prices and accompanying health concerns make landfills increasingly untenable as a waste management solution.

“What is the solution for Delhi? Can you escape incineration? I would say you can’t,” says GIZ’s Mutz. Curiously, though, not a single one of these plants – in Timarpur, Hyderabad, Vijaywada, Lucknow and Chandigarh – have run successfully and all have shut shop, suggesting that emissions and dioxins are not the only hazards that lurk for waste-to-green projects.

MAYOR BLOOMBERG ANNOUNCES REQUEST FOR PROPOSALS TO BUILD STATE OF THE ART CONVERSION TECHNOLOGY FACILITY TO CONVERT WASTE TO CLEAN ENERGY

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City

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PR- 077-12
March 6, 2012

MAYOR BLOOMBERG ANNOUNCES REQUEST FOR PROPOSALS TO BUILD STATE OF THE ART CONVERSION TECHNOLOGY FACILITY TO CONVERT WASTE TO CLEAN ENERGY

Announced in this Year’s State of the City and Part of PlaNYC Effort to Double the Rate of Waste Diverted from Landfills, Primarily Through Increased Reuse, Recycling and Composting

Mayor Michael R. Bloomberg today announced the release of a Request for Proposals to build a state of the art facility to convert waste to clean energy as part of PlaNYC, the city’s ambitious sustainability agenda. The Request for Proposals asks private sector firms to submit plans for a pilot facility using reliable, cost-effective, sustainable and environmentally sound waste to clean energy technology, which will help the City meet its goal of doubling the amount of waste diverted from landfills, as Mayor Bloomberg committed to doing in January’s State of the City speech. The facility must be located in New York City or within 80 miles of the city and would begin by processing a maximum of 450 tons of waste per day – the City currently processes approximately 10,000 tons of waste per day. The City will not provide any capital funding for the proposed facility and will pay a per ton fee to the operator of the facility. The City is seeking only the cleanest and latest waste-to-energy technologies, and the Request for Proposals specifically excludes conventional incineration or “mass burn” proposals.

“We are using the most comprehensive sustainability program in the nation to green our city, but we have to go further,” said Mayor Bloomberg. “New Yorkers generate more than 10,000 tons of solid waste every day and too much of it ends up in landfills. Using less, and recycling more are the most effective ways to address the problem, but this project will help us determine if some of that waste can be converted to safe, clean energy to meet the City’s growing power needs.”

“There are technologies that have proven to be a success in countries around the world, and right here in New York City, we’re already converting sewage to clean energy that powers the treatment process,” said Deputy Mayor for Operations Cas Holloway. “Converting solid waste to clean energy is the next logical step. Any proposal will have to pass rigorous environmental and community scrutiny to move forward, and we hope that as many viable proposals as possible are submitted for consideration.”

“The request for proposals for the development of a new and emerging solid waste management technology facility at a site in or near the City marks a significant step towards a more sustainable solid waste disposal policy for the City and complements our expanded recycling and composting efforts,” said Sanitation Commissioner John J. Doherty. “By implementing such a facility in the region, we will reduce the amount of waste we need to landfill, the distances we need to travel to disposal sites and total emissions into the environment.”

“Innovation is the key to achieving a greener, greater New York, and the waste-to-energy solicitation makes good environmental and economic sense,” said David Bragdon, Director of the Office of Long-term Planning and Sustainability. “With the release of this RFP, we’re opening a door to improving how we meet the City’s needs, while working toward the air quality, climate change, energy and solid waste goals outlined in the Mayor’s sustainability agenda, PlaNYC.”

“The time has come for us to take a serious look at alternative waste to clean energy technologies for New York City,” said Staten Island Borough President James P. Molinaro. “There are technologies in use in this country and throughout the world which meet the qualifications being looked for under the RFP. I and my environmental engineer visited one. It was safe, and complied with all mandatory regional air pollution controls. The reality is, landfills are closing down, and common sense dictates that New York City needs to be ahead of the curve on this issue.”

“As the Chairperson of the New York City Council’s Committee on Sanitation and Solid Waste, I believe that Mayor Bloomberg’s Request for Proposals for Conversion Technology, to develop a facility anywhere within the City or within 80 miles of the City, is both timely and integral to achieving the City’s vital goal of diminishing the impact of exporting our waste outside of the city, and addressing the injustice of siting solid waste infrastructure in low-income communities,” said Council Member Letitia James.

Proposals to build and operate the conversion facility are due by June 5, 2012. If the initial pilot is successful, the facility will be expanded to process 900 tons of waste per day.

The City will evaluate proposals based on the company’s experience with the proposed technology, the quality of their technical proposal and environmental compliance data and the commitment to environmental justice and community outreach plans.

New and Emerging Technologies Under Consideration

As part of the Comprehensive Solid Waste Management Plan, approved by vote of the City Council in 2006, the City has evaluated several new and emerging conversion technology facilities that use technologies such as anaerobic digestion, gasification, hydrolysis and other processes to cleanly convert waste into energy. These technologies are in wide commercial use internationally, including in Europe and Asia, and are being operated on a pilot basis in North America. The solicitation seeks proposals that use these and similar technologies, and excludes conventional “mass burn” waste to energy or conventional refuse derived fuel technologies.

“One critical way for cities to address environmental sustainability is to move away from traditional methods of dumping waste in landfill,” said Lord Mayor Clover Moore of Sydney, Australia. “In Sydney, we currently send all household waste to alternative waste treatment facilities which uses technology that includes anaerobic digestion. I congratulate the City of New York and Mayor Bloomberg on their new plan to reduce the amount of New York’s waste ending up in landfill. This is an important step in building a more sustainable city.”

Extensive Environmental Review

The Request for Proposals requires companies to provide detailed environmental data to be provided, including extensive emissions performance data and greenhouse gas reduction data that furthers PlaNYC’s goal of reducing citywide greenhouse gases by 30 percent and achieving the cleanest air of any U.S. city by 2030. The Department of Health and Mental Hygiene will evaluate all emissions data.

“There are tremendous environmental costs involved with New York City’s current handling of solid waste,” said Marcia Bystryn, president of the New York League of Conservation Voters. “We need comprehensive solutions that address multiple problems, from rising tipping fees and fuel costs, to greenhouse gas emissions and overburdened communities. New waste conversion technologies, along with a robust recycling program, offer a real hope of meeting this environmental challenge in a cost-effective way.”

Commitment to Environmental Justice

The selection of a clean conversion technology facility will follow the environmental justice approach established in the City’s Comprehensive Solid Waste Management Plan, by ensuring borough equity in the siting of solid waste infrastructure. Proposals for a conversion technology facility must include a Public Participation Plan with meaningful opportunities for public involvement throughout the planning, approval, implementation, construction, testing and operation phases of the facility. Proposers also must include information regarding the location of municipal and solid waste management facilities and pollution sources in the vicinity of the site. This information will help inform the City’s evaluation of proposals.

The siting, construction and operation of the conversion facility will undergo extensive environmental and community oversight, including a City Environmental Quality Review and State Environmental Quality Review, as well as approvals from the State Department of Environmental Conservation.

New Waste Reduction Plan Part of PlaNYC

The Department of Sanitation currently collects more than 3 million tons of waste per year from residences and institutions and spends more than $300 million to export – primarily via truck traffic – the waste to landfills and facilities outside the of the city. Residential and institutional solid waste creates 728,000 metric tons of greenhouse gas emissions annually, much of which is attributable to methane generation from landfills that receive our waste.

The new Waste Reduction Plan will double the amount of waste the City diverts from landfills from 15 percent to 30 percent by 2017. The Plan contains a variety of initiatives to increase waste diversion, with two-thirds of these gains to come from increased waste reduction, reuse, composting and recycling initiatives, including the future expansion of the City’s curbside recycling program to additional plastics, expanding the number of public space recycling bins on City streets and providing new locations for residents to compost food waste.

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